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Home / Tufting Tools & Equipment / Carpet Finishing / Automatic Lines / Titan DK 4600 Process Line

Fully Automatic High Speed Finishing of Carpets and Mats Fully automatic finishing of carpets with square corners by overedging, whipping or sewing

Automatic Process Line to Finish Carpets and Mats
Automatic Process Line to Finish Carpets and Mats

APPLICATIONS :

  • For all types of carpets with square or pre-cut rounded corners.
  • No programming necessary. Easy to use. High flexibility.

DESCRIPTION :

  • Carpets on pallet are loaded by operator in loading station or the system
    can be combined with an automatic cutting system which detects the line
    between two carpets and cuts the carpets.
  • The robot arm feeds the carpet to the sewing head
  • The sewing head detects the carpet and starts sewing. No programming of
    the shape is necessary, due to real time detection of the edges with sensors
    . A special hardware and software development makes it possible for
    the machine to finish square corners perfectly (not possible manually).
  • After finishing, the robot arm pulls the carpet, the threads are cut, and the
    last stitch is fixed with ultrasonic welding.
  • Finally the finished carpet is palletized in the unloading station.
  • At the same time the second robot-arm brings a new carpet to the sewing head

SPECIFICATIONS :

  • Speed : operating at 3200 Spm: NEW high speed sewing
  • Stitch width : 10-12 mm standard
  • Three machine sizes :

 

  1. DK 4600-S : small : 60 x 100 cm max carpet size
  2. DK 4600-M : medium : 100 x 150 cm max carpet size
  3. DK 4600-X : XLarge : 200 x 300 cm max carpet size

OPTIONS :
Open system can be combined with cutting + labelling + bar code reader, rolling-up and packaging systems.

PROPERTIES :

  • Latest PLC technology
  • For Woven Carpets, Tufted and Needle-punched Rugs or Mats.
  • One operator can supervise up to 4 automatic systems.
  • No programming of the shape of the carpet, due to unique system which is reading and
    measuring the shape of the carpet and automatically turns the carpet at any angle in the sewing
    station.
  • Sewing threads are cut, the last stitch is fixed and the finished carpets are stacked on a pallet.
    No extra handling of the carpets is necessary after sewing.
  • Simple and clear instructions are given to the operator about the system through the flat touch
    screen display of the control panel.
  • Easy set-up, maintenance and servicing.
  • Clear and extended instruction manual & technical hot-line available.
  • Three colours status lamp included to minimise stop times.
  • Complete security fence included. System in full accordance with the most strict security norms.

TECHNICAL CHARACTERISTICS :

  • Sewing speed : Operating at 3200 rpm
  • Carpet dimensions :
    • S (small) : 60 x 100 cm
    • M (medium) : 100 x 150 cm or
    • X (large) : 200 x 300 cm.
  • Carpet shape : carpets with square or with pre-cut rounded corners
  • Sensor detection : carpet position
    • jamming detection
    • thread breakage detection
    • sensor function monitoring
    • needle breakage
    • loading and unloading stations empty or full
  • Memory & display : error display
    operator intervention display+ help-files+ digital user manual included
    production recording and reporting + statistics ->printed out or via network
    automatic oil filter system + oil-cooling
    three colours status lamp
    dust removal by vacuum-cleaner system
    open system : integration possible with cutting, labelling systems, bar code reading + rolling-up

Titan DK4600 Automatic Carpet Finishing PDF Leaflet

Tools & Equipment

  • Tufting Guns
  • Robotic Tufting
  • Shearing, Bevelling & Carving
  • Carpet Finishing
    • Tape Binding
    • Overedging
    • Fringing
    • Butt Seamer
    • Non Carpet
    • Automatic Lines
  • Tufting & Shearing Accessories

Prices & Ordering

For latest prices and to buy, please contact us with details of the items you are interested in.

Get in touch

Millstek Hand Tufting Equipment & Supplies

Howard Mills t/a Millstek is a supplier of machines and equipment for rug making, carpets, runners, borders, wall hangings using hand tufting techniques with hand gun or robot.

Millstek supply equipment for shearing, bevelling, carving, tape binding, fringing and butt seaming. We also supply tufting and shearing accessories, and carpet supplies such as latex, backing fabric and carpet binding tape.

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Tufting Equipment

  • Tufting Guns
  • Robotic Tufting
  • Shearing, Bevelling & Carving
  • Carpet Finishing
  • Tufting & Shearing Accessories

Carpet Supplies

  • Latex
  • Backing Fabric
  • Carpet Edge Binding Tape

Manufacturers

  • Hofmann Handtuft-Technik GmbH
  • Flexorand GmbH
  • Fiberlane GmbH & Co KG
  • Hitex Robot Tufting System
  • Titan Baratto Cornely

Resources

  • Technique
  • Photos
  • Useful Links
  • Carpet & Rug Edging Services

Contact

Millstek
44 Denbydale Way
Royton
Oldham
OL2 5TJ
England

Email:

Phone: +44 (0)161 620 8563
Mobile: +44 (0)790 999 3591

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