APPLICATIONS :
- For all types of carpets with square or pre-cut rounded corners.
- No programming necessary. Easy to use. High flexibility.
DESCRIPTION :
- Carpets on pallet are loaded by operator in loading station or the system
can be combined with an automatic cutting system which detects the line
between two carpets and cuts the carpets. - The robot arm feeds the carpet to the sewing head
- The sewing head detects the carpet and starts sewing. No programming of
the shape is necessary, due to real time detection of the edges with sensors
. A special hardware and software development makes it possible for
the machine to finish square corners perfectly (not possible manually). - After finishing, the robot arm pulls the carpet, the threads are cut, and the
last stitch is fixed with ultrasonic welding. - Finally the finished carpet is palletized in the unloading station.
- At the same time the second robot-arm brings a new carpet to the sewing head
SPECIFICATIONS :
- Speed : operating at 3200 Spm: NEW high speed sewing
- Stitch width : 10-12 mm standard
- Three machine sizes :
- DK 4600-S : small : 60 x 100 cm max carpet size
- DK 4600-M : medium : 100 x 150 cm max carpet size
- DK 4600-X : XLarge : 200 x 300 cm max carpet size
OPTIONS :
Open system can be combined with cutting + labelling + bar code reader, rolling-up and packaging systems.
PROPERTIES :
- Latest PLC technology
- For Woven Carpets, Tufted and Needle-punched Rugs or Mats.
- One operator can supervise up to 4 automatic systems.
- No programming of the shape of the carpet, due to unique system which is reading and
measuring the shape of the carpet and automatically turns the carpet at any angle in the sewing
station. - Sewing threads are cut, the last stitch is fixed and the finished carpets are stacked on a pallet.
No extra handling of the carpets is necessary after sewing. - Simple and clear instructions are given to the operator about the system through the flat touch
screen display of the control panel. - Easy set-up, maintenance and servicing.
- Clear and extended instruction manual & technical hot-line available.
- Three colours status lamp included to minimise stop times.
- Complete security fence included. System in full accordance with the most strict security norms.
TECHNICAL CHARACTERISTICS :
- Sewing speed : Operating at 3200 rpm
- Carpet dimensions :
- S (small) : 60 x 100 cm
- M (medium) : 100 x 150 cm or
- X (large) : 200 x 300 cm.
- Carpet shape : carpets with square or with pre-cut rounded corners
- Sensor detection : carpet position
- jamming detection
- thread breakage detection
- sensor function monitoring
- needle breakage
- loading and unloading stations empty or full
- Memory & display : error display
operator intervention display+ help-files+ digital user manual included
production recording and reporting + statistics ->printed out or via network
automatic oil filter system + oil-cooling
three colours status lamp
dust removal by vacuum-cleaner system
open system : integration possible with cutting, labelling systems, bar code reading + rolling-up
